EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. temperature range must be maintained between 32F - 95F. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). 7.2.1 JIC SWITCH ASSEMBLY. When the battery voltage is lower than 20V, you can . SCR200 Standard Charger Operation . Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. If the voltage is not under voltage, please open the charger casing in case of power failure, and observe whether the fuse, transformer, circuit board and other components are obviously burnt or damaged. Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. A 15.10 22.70 32.10 24.30 24.30 24.30 DIM. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-18-1050T1Z SCRFLX-18-1200T1Z SCRFLX-18-1450T1Z SCRFLX-18-1700T1Z SCRFLX-24-475T1Z SCRFLX-24-600T1Z SCRFLX-24-1050T1Z SCRFLX-24-1200T1Z SCRFLX-24-1450T1Z SCRFLX-24-1700T1Z SCRFLX-36-475T1Z SCRFLX-36-600T1Z SCRFLX-36-750T1Z 480 380 415 TYPE LBS KGS 28 40 24 35 12 15 19 25 17.5 25 C 380 163 37 50 32 45 16 20 26 35 C.F. Refer to the Troubleshooting section for more details. g)The charger is NOT for outdoor use. Do not connect the next battery before you see indication OFF/FCA. The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). 1-888-563-6300 in the USA . It is a requirement to ground the chassis while the charger is connected to AC power. This change should be done by a qualified electrical contractor. The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. GNB shall not be obligated to reimburse the original user or any other person for any work performed. The charger is NOT for outdoor use. h)This charger is factory set to charge lead-acid batteries only. more great content like this. Symptom => Disconnect battery and AC power. 8.0 CABINET OUTLINE/DIMENSIONS 13. Do not expose the charger to rain or snow. Have the charger examined by a GNB service representative or local qualified service facility. Verify connection of primary windings of power transformer and AC fuses of charger per connected AC voltage and electricians tag. See gounding method shown below (Figure 4.). Disconnect the DC and AC plugs and check that the charger board is not burnt out or damaged. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. SALES - SERVICE - RECYCLING SCR200 SERIES INDUSTRIAL BATTERY CHARGERS 1-888-563-6300 in the USA INSTALLATION & OPERATING INSTRUCTIONS 1-800-268-2698 in Canada SALES - SERVICE - RECYCLING TOLL FREE 1-888-563-6300 in the USA 1-800-268-2698 in Canada V19CIL5200ULS 2006-11 GNB Industrial Power A Division of Exide Technologies Back to Lifting Platform. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. 278 0 obj <> endobj The relay closes thirty minutes after the charger reaches gassing voltage. Home Delivery World will be held June 14-15 in Philadelphia, and brings together the worlds most innovative final mile delivery stakeholders and technologies that will revolutionize the eCommerce supply chain. endstream endobj 279 0 obj <> endobj 280 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/TrimBox[0 0 612 792]/Type/Page>> endobj 281 0 obj <>stream WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. If DC cable lengths are adjusted please contact you local GNB service representative. Exide Technologies SCRFLX User Manual Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. 9.1.7 EQUALIZE STAGE 9.1.7.1 EQUALIZE PUSHBUTTON This pushbutton when pressed will extend the charge cycle by 3.5 hours in the equalize mode after the finish rate time has expired. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. 7.1 FAULT AND DISPLAY CODES. For non Z models contact your local GNB service representative. The stud is designed for a 3/16 hardware. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). For proper connection, torque the screws to approximately 25 inch-pounds. supplied with the battery, prior to charging. GNB 2100LP OPERATING INSTRUCTIONS MANUAL Pdf Download For an equalize charge cycle, the current value is displayed as [ xx.xx E). FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. . In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. Enter your email address and check your inbox. 10. All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. f)De-energize all AC and DC power connections before servicing this unit. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. The generator should have, load step immunity to prevent undershoot and overshoot with, typical loads. 0 For the first To restart the charger, plug in the next battery. They are designed to charge flooded lead-acid batteries only. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. Tat2dPete, If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY). GNB SCR200 Charger I O Manual V19CIL5200ULS | Manualzz DELAY CIRCUIT CAUTION: HAZARDOUS VOLTAGES INSIDE. 1. GNB Industrial Battery Charger Installation And Operation Manual Step 1: Check if the mains power supply has electricity and if the battery is under voltage. The charger is an essential item for charging each electric forklift battery. The charger receives proper care, protection, and maintenance under supervision of competent personnel. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. During this mode the charge status, indicator will show indication 6 and the LCD display will show the, Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS. SCR100 Charger - Exide Technologies - YUMPU What are the effects of the individuality of the forklift battery? Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Final details will not be available until the legislation is published in the EU Official Journal in July. SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). The DC charging cable has a commonly used battery plug or receptacle. 3.2Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. %PDF-1.6 % The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. Continued use of a defective charger after discovery of a defect will void all warranties. The charger will automatically charge a battery per the Ah rating set at the factory. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. Towards the end of charge, lead acid batteries give off hydrogen, gas, which is explosive if in sufficient concentration, therefore, avoid flames and sparks. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. Copyright 2021Exide Technologies. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. Enter your email address and check your inbox. Ensure that battery and charger are matched. Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-06-260S1Z SCRFLX-06-475S1Z (50 Hz) SCRFLX-06-600S1Z (50 Hz) SCRFLX-06-865S1Z SCRFLX-06-965S1Z SCRFLX-09-475S1Z SCRFLX-09-600S1Z SCRFLX-09-865S1Z SCRFLX-09-965S1Z SCRFLX-12-260S1Z (50 Hz) 40 74 74 93 93 134 150 74 93 134 150 40 40 SCRFLX-12-475S1Z 74 (50 Hz) SCRFLX-12-600S1Z (50 Hz) SCRFLX-12-750S1Z SCRFLX-12-865S1Z SCRFLX-12-965S1Z SCRFLX-18-260S1Z SCRFLX-18-475S1Z Instr. Home Delivery World USA 2023 - only two months left! Exide Technologies SCR100 User Manual - ManualMachine.com 1.4The charger is used within the published performance rating for the unit involved. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. Careful consideration must be taken when connecting this charger, to a generator. To ensure good continuity keep the contact area clean. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. portion of output connector or un-insulated battery terminal. During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. The generator must be capable of at least four, times the input power requirements of the charger, failure to do so, can result in damage to the charger. - B 220 10 15 9 12 5 7 C.F. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). - C.F. 7.1 DISPLAY AND FAULT CODES. After electrical connection is completed, the charger is ready for operation. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. permanently connected to the mains supply. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). SPP PowrPak Series Industrial Battery Chargers. SCR100 Charger - Exide Technologies . GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. Final details will not be available until the legislation is published in the EU Official Journal in July. - B 170 77.1 7 10 6 8 3.5 5 C.F. Refer to Appendix A (on page 19) for a complete list of codes. Do not connect the next battery before you see indication OFF/FCA. e)Only qualified personnel should operate or service this equipment. Please read this manual completely and convey instructions to all, personnel concerned. Testing has ensured that the, battery and c harger combination conform as a system for use in, Light and Heavy Industrial environments for each respective, product variant. What are the commonly used batteries for AGV cars? If pressed a second time, it will cancel the equalize charge mode. European Parliament last week passed the new EU Machinery Regulation. 2.0 INTRODUCTION The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. CAUTION: USE MINIMUM 75C WIRING. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. minutes OFF dEL time DELAY MODE, PRESS START BUTTON TO OVERRIDE. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. Consult GNB technician. have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. CAUTION: USE MINIMUM 75C WIRING. C 12.75 22.25 22.25 23.65 23.65 31.50 NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. 2. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. j)Do not disassemble the charger. TABLE 3 - THREE PHASE RATINGS 11. EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND ORIGINAL USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE PRODUCT. A JIC type charger can only be factory installed and is available in a B, C or D size cabinet. Warranty Chargers have a 10-year warranty to the end-user. All Rights Reserved. Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. 9. To restart the charger, plug in the next battery. 318 0 obj <>stream The charger does not, exhibit high in-rush current, therefore type B or C circuit breakers, CAUTION - To reduce the risk of fire, use only on circuits provided, with branch circuit protection consistent with the current indicated, on the rating label and i n accordance with the National Electrical, The circuit breakers rating should be bas ed on the chargers. 8.2.4 CTIME Release the UP or DOWN button to display the elapsed What is the voltage of the forklift battery? As part of its New Energy initiative, HC Forklift America Mitsubishi Heavy Industries (MHI) has taken an ownership stake in energy specialist PolyCharge. Electric stacker battery charging considerations. Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs. - 3.5 5 B 190 86.2 9 12 8 12 4 6 C.F. The floor mounting must be done with #1/4-20 UNC bolts (steel rack) or #1/4 lag screws and anchors (concrete floor). If the voltage at any location is incorrect, it can be determined that the transformer is faulty. 7.2 OPTIONS. Maintenance process GNB warrants that each new electric vehicle battery charger supplied by it, is of good workmanship and is free from any inherent mechanical defects, provided: 1.1The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. 1. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage.